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TABLE 1.4 LOAD-CARRYING UNIT VS. LUBRICATION OF SPUR GEARS FOR ACETAL COPOLYMER (CELCON), ACEIAL RESIN (DELRIN) AND NYLON RESIN (NYLON ETC.).
Natureof Lubricant  Limiting Load Determined by:
Continuous lubrication

Initial lubrication only


No lubrication
Bending fatigue strength

Celcon and Zytel: Bending fatigue strength
Delrin: Wear (contact strength)

Wear (contact stress)

Like metal gearing, plastic spur gears are the most prevalent type and also the easiest to design in
regard to stress level. The design procedure for helical and bevel gears is analagous to those for spur, differing mainly in the values of the various equation modification parameters. We first consider the design for bending fatigue strength and follow this with a discussion of design for surface durability (contact stress), For a given spur gear Table 1.48 determines which of these should be used.

In regard to standards it should be noted that the AGMA standards have been generated around metal gears. An exception is AGMA 141.01 which is devoted to plastic gearing.

20.5.2 Bending Stress -Spur Gears—The basic Lewis Formula, the use of which for metal gears has been described in Section 13, is used also for plastic gears with suitable modifying factors. It can be expressed in the form:

       Wt = SFY  KLKvKt                                                       (70)
                
Pd

where

KL = lubrication factor
Kv = velocity-dependent dynamic factor
Kt = temperature factor

As already explained in Section 13.1, the remaining notation is as follows:

          Wt  = tangentially transmitted Load lbs
           S   = maximum tooth bending stress , lbs/in2
           F   = face width of gears, in.
       Y = Lewis form factor f (Table 1.49)

ln the event torque or horsepower (H.P.) are specified, these are related to the tangent.ially transmitted load as follows:

Torque (in.-lbs.) = (1/2)WtD                                            (71)
and H.P. = WtDn                                                             (72)
                 126050  
where
            D = pitch diameter of gear, inches
                  n  = gear speed in revolutions per minute

                                                         T-140  
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