COUPLINGS   

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A. COUPLINGS
1.0 INTRODUCTION

Couplings are divided into categories: Rigid and Flexible
As compared with flexible couplings, rigid couplings have limited application. Rigid couplings do not have the ability to compensate for shaft misalignments and are therefore used where shafts are already positioned in precise lateral and angular alignment. Any misalignment between shafts will create high stresses and support bearing loads.
       Rigid couplings by virtue of their simple rugged design are generally able to transmit more power than flexible couplings of comparable size but this is not an Important advantage except in high horsepower applications.
       This section will be devoted to the small to medium size flexible type couplings which cover a much larger field of applications. Flexible shafts, which are closely related to flexible couplings will also be discussed.
       This writeup is divided into the following categories.

Application Considerations  
• Torque and Horsepower
• Shaft Misalignment
• Lateral and Axial Flexibility of Coupling
• Torsional Flexibility
• Backlash

• Service Conditions
Types of Flexible Couplings
• Universal Joints
• Oldham Couplings
• Flexible Shaft Couplings
• Miscellaneous Couplings
• Rotational Velocity Error

2.0 APPLICATION CONSIDERATIONS

Flexible couplings are designed to accommodate various types of load conditions. No one type of coupling can provide the universal solution to all coupling problems;hence many designs are available, each possessing construction features to accommodate one or more types of application requirements. Successful coupling selection requires a clear understanding of application conditions. The major factors governing coupling selection are:

(a) Torque and Horsepower
The strength of a coupling is defined as its ability to transmit a required torque load, frequently in combination with other factors.

       Hence a coupling may be selected whose rated torque capacity is many times greater than needed. For example, in a Coupling subject to wear and increasing backlash, a useful torque rating would depend chiefly on backlash limitations rather than strength. For manually operated drives, the torque Imposed through Improper handling may be In excess of the drive torque required. Couplings are frequently specified In horsepower capacity at various speeds. Horsepower is a function of torque and speed, and it can be readily determined from the formula on page T63.

(b) Shaft Misalignment
Shaft misalignment can be due to unavoidable tolerance build-ups in a mechanism or intentionally produced to fulfill a specific function. Figure 1 illustrates the various types of shaft misalignments often encountered.

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