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T-44
ground. Standard rubber synchronous belts do not meet this requirement, but can be manufactured
in a static conductive construction on a made-to-order basis. Normal belt wear resulting from long
term operation or environmental contamination can influence belt conductivity properties.
In sensitive applications, rubber synchronous belts are preferred over urethane belts since
urethane belting cannot be produced in a conductive construction.
9.7 Belt Tracking
Lateral tracking characteristics of synchronous belts is a common area of inquiry. While it is
normal for a belt to favor one side of the pulleys while running, it is abnormal for a belt to exert
significant force against a flange resulting in belt edge wear and potential flange failure. Belt
tracking is influenced by several factors. In order of significance, discussion about these factors is
as follows:
Tensile Cord Twist: Tensile cords are formed into a single twist configuration during their
manufacture. Synchronous belts made with only single twist tensile cords track laterally with a
significant force. To neutralize this tracking force, tensile cords are produced in right and left hand
twist (or "S" and "Z" twist) configurations. Belts made with "S" twist tensile cords track in the
opposite direction to those built with "Z" twist cord. Belts made with alternating "S" and "Z" twist
tensile cords track with minimal lateral force because the tracking characteristics of the two cords
offset each other. The content of "S" and "Z" twist tensile cords varies slightly with every belt that is
produced. As a result, every belt has an unprecedented tendency to track in either one direction or
the other. When an application requires a belt to track in one specific direction only, a single twist
construction is used. See Figures 16 & 17, previously shown, on pages T-12 and T-13.
Angular Misalignment: Angular misalignment, or shaft nonparallelism, cause synchronous
belts to track laterally. The angle of misalignment influences the magnitude and direction of the
tracking force. Synchronous belts tend to track "downhill" to a state of lower tension or shorter
center distance.
Belt Width: The potential magnitude of belt tracking force is directly related to belt width.
Wide belts tend to track with more force than narrow belts.
Pulley Diameter: Belt operating on small pulley diameters can tend to generate higher
tracking forces than on large diameters. This is particularly true as the belt width approaches the
pulley diameter. Drives with pulley diameters less than the belt width are not generally recommended
because belt tracking forces can become excessive.
Belt Length: Because of the way tensile cords are applied on to the belt molds, short belts
can tend to exhibit higher tracking forces than long belts. The helix angle of the tensile cord
decreases with increasing belt length.
Gravity: In drive applications with vertical shafts, gravity pulls the belt downward. The
magnitude of this force is minimal with small pitch synchronous belts. Sag in long belt spans
should be avoided by applying adequate belt installation tension.
Torque Loads: Sometimes, while in operation, a synchronous belt will move laterally from
side to side on the pulleys rather than operating in a consistent position. While not generally
considered to be a significant concern, one explanation for this is varying torque loads within the
drive. Synchronous belts sometimes track differently with changing loads. There are many potential
reasons for this; the primary cause is related to tensile cord distortion while under pressure against
the pulleys. Variation in belt tensile loads can also cause changes in framework deflection, and