Home Page
T-42
flanges (see the special section dealing with drive alignment). Pulley materials and dimensional
accuracy also influence drive noise. Some users have found that steel pulleys are the quietest,
followed closely by aluminum. Polycarbonates have been found to be noisier than metallic materials.
Machined pulleys are generally quieter than molded pulleys. The reasons for this revolve around
material density and resonance characteristics as well as dimensional accuracy.
9.5 Static Conductivity
Small synchronous rubber or urethane belts can generate an electrical charge while operating
on a drive. Factors such as humidity and operating speed influence the potential of the charge. If
determined to be a problem, rubber belts can be produced in a conductive construction to dissipate
the charge into the pulleys, and to ground. This prevents the accumulation of electrical charges
that might be detrimental to material handling processes or sensitive electronics. It also greatly
reduces the potential for arcing or sparking in flammable environments. Urethane belts cannot be
produced in a conductive construction.
RMA has outlined standards for conductive belts in their bulletin IP-3-3. Unless otherwise
specified, a static conductive construction for rubber belts is available on a made-to-order basis.
Unless otherwise specified, conductive belts will be built to yield a resistance of 300,000 ohms or
less, when new.
Nonconductive belt constructions are also available for rubber belts. These belts are generally
built specifically to the customers conductivity requirements. They are generally used in applications
where one shaft must be electrically isolated from the other.
It is important to note that a static conductive belt cannot dissipate an electrical charge
through plastic pulleys. At least one metallic pulley in a drive is required for the charge to be
dissipated to ground. A grounding brush or similar device may also be used to dissipate electrical
charges.
Urethane timing belts are not static conductive and cannot be built in a special conductive
construction. Special conductive rubber belts should be used when the presence of an electrical
charge is a concern.
9.6 Operating Environments
Synchronous drives are suitable for use in a wide variety of environments. Special
considerations may be necessary, however, depending on the application.
Dust: Dusty environments do not generally present serious problems to synchronous drives
as long as the particles are fine and dry. Particulate matter will, however, act as an abrasive
resulting in a higher rate of belt and pulley wear. Damp or sticky particulate matter deposited and
packed into pulley grooves can cause belt tension to increase significantly. This increased tension
can impact shafting, bearings, and framework. Electrical charges within a drive system can
sometimes attract particulate matter.
Debris: Debris should be prevented from falling into any synchronous belt drive. Debris
caught in the drive is generally either forced through the belt or results in stalling of the system. In
either case, serious damage occurs to the belt and related drive hardware.
Water: Light and occasional contact with water (occasional wash downs) should not seriously
affect synchronous belts. Prolonged contact (constant spray or submersion) results in significantly
reduced tensile strength in fiberglass belts, and potential length variation in aramid belts. Prolonged
contact with water also causes rubber compounds to swell, although less than with oil contact.
Internal belt adhesion systems are also gradually broken down with the presence of water. Additives
to water, such as lubricants, chlorine, anticorrosives, etc. can have a more detrimental effect on the