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T-30 SECTION  3     DETAILS OF INVOLUTE GEARING 3.1  Pressure Angle The pressure angle is defined as the angle between the line-of-action (common tangent to the base  circles  in  Figures  2-3  and  2-4)  and  a  perpendicular  to  the  line-of-centers.    See  Figure  3-1. From the geometry of these figures, it is obvious that the pressure angle varies (slightly) as the center distance of a gear pair is altered.  The base circle is related to the pressure angle and pitch diameter by the equation: db = d cosa (3-1) where d  and a are the standard values, or alternately: db = d' cosa' (3-2) where d'  and a'  are the exact operating values. The basic formula shows that the larger the pressure angle the smaller the base circle.  Thus, for standard gears, 14.5° pressure angle gears have base circles much nearer to the roots of teeth than 20° gears.    It  is  for  this  reason  that  14.5°  gears  encounter  greater  undercutting  problems  than  20° gears.  This is further elaborated on in SECTION  4.3. Fig. 3-1     Definition of Pressure Angle 3.2   Proper Meshing And Contact Ratio Figure  3-2  shows  a  pair  of  standard  gears  meshing  together.    The  contact  point  of  the  two involutes, as Figure 3-2 shows, slides along the common tangent of the two base circles as rotation occurs.  The common tangent is called the line-of-contact, or line-of-action. A  pair  of  gears  can  only  mesh  correctly  if  the  pitches  and  the  pressure  angles  are  the  same. Pitch comparison can be module (m), circular (p), or base (pb). That  the  pressure  angles  must  be  identical  becomes  obvious  from  the  following  equation  for base pitch: pb = p m cosa (3-3) Base Circle Base Circle Line-of-Centers Pressure Angle a Line-of-Action (Common Tangent)