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T-81 SECTION  10     TOOTH THICKNESS There  are  direct  and  indirect  methods  for  measuring  tooth  thickness.    In  general, there are three methods:  Chordal Thickness Measurement  Span Measurement  Over Pin or Ball Measurement 10.1  Chordal Thickness Measurement This   method   employs   a   tooth caliper  that  is  referenced  from  the gear's  outside  diameter.    Thickness is measured at the pitch circle.  See Figure 10-1. Fig. 10-1     Chordal Thickness Method 10.1.1  Spur Gears Table 10-1 presents equations for each chordal thickness measurement. Table 10-1     Equations for Spur Gear Chordal Thickness 10.1.2  Spur Racks and Helical Racks The  governing  equations  become  simple  since  the  rack  tooth  profile  is  trapezoid,  as shown in Table 10-2. Table 10-2     Chordal Thickness of Racks NOTE:   These equations are also applicable to helical racks. No. Item Example 1 Circular Tooth Thickness 2 Half of Tooth Angle at Pitch Circle 3 Chordal Thickness 4 Chordal Addendum Symbol Formula s q sj hj    p (––  + 2x tan a )m    2 90     360x tana ––  + ––––––––– z             pz z m sinq zm ––– (1– cosq ) + ha 2 m  =  10 a   =  20° z    =  12 x    =  +0.3 ha  =  13.000 s    =  17.8918 q   =  8.54270° sj   =  17.8256 hj   =  13.6657 No. 1 Chordal Thickness 2 Chordal Addendum sj hj pm        pmn –––  or  –––– 2           2 ha m  =  3 a   =  20° sj   =  4.7124 ha  =  3.0000 Item Example Symbol Formula sj hj q d