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T-225 SECTION  20    LUBRICATION  OF  GEARS The purpose of lubricating gears is as follows: 1.  Promote sliding between teeth to reduce the coefficient of friction (). 2.  Limit the temperature rise caused by rolling and sliding friction. To  avoid  difficulties  such  as  tooth  wear  and  premature  failure,  the  correct  lubricant must be chosen. 20.1  Methods Of Lubrication There are three gear lubrication methods in general use: 1.  Grease lubrication. 2.  Splash lubrication (oil bath method). 3.  Forced oil circulation lubrication. There is no single best lubricant and method.  Choice depends upon tangential speed (m/s)  and  rotating  speed  (rpm).    At  low  speed,  grease  lubrication  is  a  good  choice.    For medium  and  high  speeds,  splash  lubrication  and  forced  circulation  lubrication  are  more appropriate,  but  there  are  exceptions.    Sometimes,  for  maintenance  reasons,  a  grease lubricant is used even with high speed.  Table 20-1 presents lubricants, methods and their applicable ranges of speed. Table 20-1(A)     Ranges of Tangential Speed (m/s) for Spur and Bevel Gears Table 20-1(B)     Ranges of Sliding Speed (m/s) for Worm Gears The following is a brief discussion of the three lubrication methods. 20.1.1  Grease Lubrication Grease lubrication is suitable for any gear system that is open or enclosed, so long as it runs at low speed.  There are three major points regarding grease: 1.  Choosing a lubricant with suitable viscosity. A lubricant with good fluidity is especially effective in an enclosed system. 2.  Not suitable for use under high load and continuous operation. The  cooling  effect  of  grease  is  not  as  good  as  lubricating  oil.    So  it  may  become  a problem with temperature rise under high load and continuous operating conditions. No. Lubrication Range of Tangential Speed  (m/s) 0 5 10 15 20 25 I I I I I I Grease Lubrication Splash Lubrication Forced Circulation Lubrication 1 2 3   F–––––––––––––––––E              F––––––––––––––––––––––––––––––––E                                                 F––––––––––––––––––––––––––––––––––––––––––– No. Lubrication Range of Sliding Speed  (m/s) 0 5 10 15 20 25 I I I I I I Grease Lubrication Splash Lubrication Forced Circulation Lubrication 1 2 3   F––––––––E           F––––––––––––––––––––E F–––––––––––––––––––––––––––––––––––––––––––––––––-–––––––––